3000kgh Automatic Frozen French Fries Production Line

3000kgh Automatic Frozen French Fries Production Line

The 3000kgh Automatic Frozen French Fries Production Line is a large scale production line for producing Frozen French Fries with 1000kg/h. It is suitable for the food processing factory.

This line is designed and installed according to the customer’s needs. It mainly consists of washing machine, picking table, cutting machine, blanching machine, frying machine, and some other related auxiliary equipment.

These Frozen French Fries Production Lines can be used for processing frozen French fries, potato chips, potato crisps, etc.

  • Output: 1000kg/h (Output can be customized)
  • Power supply: 380V 50Hz can be customized
  • Types: fully automatic
  • Applicable materials: French fries, potato chips, banana chips, etc.

Main Parameters of 3000kgh Automatic Frozen French Fries Production Line

ItemParameter
Capacity3000kg/h
Size of french fries7*7mm,8*8mm,10*10mm (can be customized according to your needs)
Number of worker needed7-8 workers
Oil consumptionpalm oil, total oil volume 2000kg, consumption per hour 100-150kg.
Water consumption30m³/hr
Power consumption350kw, 380v50hz (can be customized according to your needs)
 

3000kgh Automatic Frozen French Fries Production Line Process

Pre-fried French Fries Lines

The equpment in the process can be replaced, added or reduced according to your needs. Each machine of the whole line can be customized.

Main Equipment for 3000kgh Automatic Frozen French Fries Production Line

Potato Chips French Fries Production Line

Related post: 500kg Frozen French Fries Production Line

Parameter for 3000kgh Automatic Frozen French Fries Production Line

The following is an example of the common 800kg/h to 2000kg/h Automatic Frozen French Fries Production Line. The process and equiment in the whole line can be customized, added or replaced according to your needs. Visit home for more.

No.EquipmentSize(mm)
1Feeding inclined conveyor belt4000 x 1500 x1800mm
2Drum stone removal and cleaning machine4000 x 1400 x1800mm
3Elevator2500 x 800 x 3000mm
4Hair roller leather grinding machine2500 x780 x 950mm
5Manual visual inspection belt5000 x 700x 780mm
6Mechanical cutter1200x650x1250mm
7Lifting feeder2500 x 950 x 2000mm
8Bubble cleaning machine6000x1000x1750mm
9Roller Impurity Remover3000 x 1200 x 950mm
10Visual inspection belt4000 x 7000 x 770mm
11Blanching machine 3500 x 1200 x 2020mm
12SAPP additive device3500 x 1200mm
13Dewatering vibrating screen2000 x 1200 x 950mm
14Vibration Draining Machine2000x1200mm
15Fryer6500 x 1250 x 1800mm
16Cooling conveyor5000x800x1250mm
17Quick freezer9500x3500x4500mm
18Automatic packaging machinePL620

1. Feeding inclined conveyor belt

Function:

Lift the potato raw materials into the drum stone cleaning machine.

Features:

  • Herringbone block rubber conveyor belt, conveying capacity 3-5tons/hour

Material configuration:

  • Power: 1.55kw /380v/50Hz
  • Conveyor belt effective width: 500 mm
  • Drive motor: gear motor
  • Frame: 50*50*2mm rectangular stainless

2. Drum Stone Removal and Cleaning Machine

Function:

Remove stones from potatoes and wash them.

Features:

  • Operating capacity 3-5 tons/hour;
  • The cleaning effect requires the coordination of clean water volume and cleaning time;

Material configuration:

  • Power: 2.7kw /380v/50Hz Transmission: 1.5kw, Water pump: 1.1kw
  • Motor: variable frequency motor
  • Other materials: 304 stainless steel plate cut, folded and welded

3. Lifting Machine (Elevator)

Function:

Transport the potatoes after preliminary cleaning to the roller peeling machine for peeling.

Features:

  • Stable operation, stainless steel frame structure with hopper, easy to maintain and clean.

Material configuration:

  • Power: 0.75kw /380v/ 50Hz
  • Effective width of conveyor belt: 600 mm
  • Transmission motor: gear motor
  • Frame: 50*50*2mm rectangular stainless steel square tube

4.  Cleaning and Peeling Machine

Function:

Wash and peel potatoes.

Features:

Spiral discharge realizes continuous production, imported nylon wool roller, durable, stainless steel frame structure.

A high-pressure spray device is set on the upper part to assist in cleaning and peeling.

Material configuration:

  • Dimensions: 2500*780*950mm
  • Power: 4.55kw/380v/50Hz
  • Number of wool rollers: 9, wool roller length: 2000mm
  • Discharge motor: worm gear motor
  • Spiral teeth: made by bending stainless steel plates
  • Other materials: 304 stainless steel plates cut, folded and welded

5.  Manual Sorting Line

Function:

Select potatoes and remove bad parts

Features:

  •  Material: 304 stainless steel
  • Roller conveyor belt
  • 6 manual positions

Material configuration:

  • Power: 0.75 kW / 380 V / 50 Hz (frequency conversion)
  • Effective width of conveyor belt: 500 mm
  • Transmission motor: gear motor
  • Frame: 50 * 50 * 2 mm rectangular stainless steel square tube
  • Other materials: 304 stainless steel plate cut, folded and welded

6.  Strip Cutting Machine

Function:

Cut the washed and peeled potatoes into strips.

Features:

  • Imported from Taiwan
  • Durable blades
  • Stable operation.

Material configuration:

  • Power: 2.2kw /380v/ 50Hz
  • Cut into strips: 7*7, 8*8, 10*10
  • Production: 3000-5000kg/h

7. Lifting Machine

Function:

Transport the potatoes after preliminary cleaning to the roller peeling machine for peeling.

Features:

  • Stable operation, stainless steel frame structure with hopper, easy to maintain and clean.

Material configuration:

  • Power: 0.75kw /380v/ 50Hz
  • Effective width of conveyor belt: 600 mm
  • Transmission motor: gear motor
  • Frame: 50*50*2mm rectangular stainless steel square tube

8.  Bubble Cleaning Machine

Function:

Rinse the sliced potatoes to remove the starch on the surface

Features:

With bubbling function to prevent the French fries from sticking together, stainless steel chain mesh belt conveyor, with a cleaning area on one side, and a spray device installed at the outlet.

Material configuration:

  • Total power: 7kw/380v/50Hz
  • Transmission: 1.5kw
  • Air pump: 4kw
  • Water pump: 1.5kw
  • Effective width of conveyor belt: 800 mm
  • Transmission motor: gear motor
  • Conveyor belt: stainless steel chain mesh belt
  • Frame: 50*50*2mm rectangular stainless steel square tube

9.  Roller Impurity Remover

Function:

Remove the impurities from the washed French fries, remove the broken pieces and scraps, etc.

Features:

Can effectively remove scraps generated during cutting.

Material configuration:

  • Total power: 1.28kw /380v/50Hz
  • Transmission: 0.75kw
  • Water pump: 0.37kw
  • Vibration motor: 0.16kw
  • Transmission motor: planetary pendulum motor
  • Frame: 50*50*2mm rectangular stainless steel square tube

10. Visual Inspection Belt

Function:

To transport French fries to the blanching machine.

Features:

Smooth operation, stainless steel frame structure, easy maintenance and cleaning.

Material configuration:

  • Size: 3500 x 600mm
  • Power: 0.75kw /380v/ 50Hz
  • Conveyor belt width: 600 mm,
  • Drive motor: variable frequency motor
  • Conveyor belt: stainless steel mesh belt
  • Frame: 50*50*2mm rectangular stainless steel square tube

11.  Blanching Machine

Function:

Use 60-95°C hot water to blanch French fries, remove starch, and blanch to protect color.

Features:

Steam heating, with overall lifting function, easy to clean, maintain, and easy to clean.

Material configuration:

  • Power: 2.25 kW / 380 V / 50 Hz, transmission: 1.5 kW, circulating water pump: 0.75 kW, lifting method: hydraulic lifting
  • Effective width of conveyor belt: 800 mm
  • Conveyor belt: stainless steel chain belt
  • Frame: 50*50*2 mm rectangular stainless steel square tube

12.  SAPP Additive Device

Bubble cleaning machine

Function:

 Add additives to ensure the taste and quality of the product.

Features:

Equipped with 2 additive tanks; Add in the cleaning machine, the residence time reaches 30-80 seconds.

Material configuration:

  • Total power: 3.32kw
  • Delivery power: 0.75kw (frequency control)
  • Bubbling power: 2.2kw
  • Additive pump 0.37kw

13.  De-water Machine

Function:

Remove excess moisture from the surface of French fries after blanching and shorten the subsequent frying time.

Features:

Equipped with 4 snail fans, the air nozzles are in the shape of wind knives, so that the moisture of the French fries can be blown away or evaporated in a short time, effectively preventing the oil from jumping during frying and shortening the frying time.

Material configuration:

  • Transmission motor: gear motor
  • Conveyor belt: stainless steel chain mesh belt
  • Frame: 50*50*2mm rectangular stainless steel square tube
  • Effective width of conveyor belt: 800 mm

14.  Frying Line

Function:

Fry the cooled French fries.

Features:

Gas heating, with oil storage tank, coarse filtration, exhaust hood, frying French fries, temperature 0-220℃ adjustable, frying time variable frequency speed regulation.

Material configuration:

  • Total power: 6.9kw /380v/50Hz,
  • Conveyor belt effective width: 1000 mm
  • Transmission motor: gear motor
  • Conveyor belt: stainless steel chain plate mesh belt
  • Frame: 50*50*2mm rectangular stainless steel square tube.

15.  Vibration Draining Machine

Function:

To lengthen and shorten the products after rinsing and remove the unqualified short products. The short strips are packaged separately. The products are graded.

Features:

This equipment can effectively remove the short strips produced after freezing, single-layer type;

Material configuration:

  • Total power: 0.16kw /380v/ 50Hz
  • Material: 304 stainless steel
  • Frame: 50*50*2mm rectangular stainless steel square tube

16. Air-cooled Conveyor

Function:

To cool the fried French fries and remove excess oil on the surface.

Features:

Equipped with 10 snail fans, the air nozzles are in the shape of wind knives, which can cool the French fries in a short time. A mesh cover is added on the top of the mesh belt to prevent the potato chips from being blown away.

Material configuration:

  • Power: 3.75kw/380v/50Hz
  • Effective width of conveyor belt: 800 mm
  • Transmission motor: planetary pendulum motor, variable frequency speed regulation
  • Conveyor belt: stainless steel chain mesh belt
  • Frame: 50*50*2mm rectangular stainless steel square tube

17. Quick Freezing Machine

Function:

Quickly freeze French fries to keep their taste and easy to store.

Material configuration:

  • Freezing time: 10-80min (frequency conversion)
  • Feeding temperature: ≤+15℃
  • Discharging center temperature: below -18℃
  • The air temperature in the cold storage should be below -30℃.
  • Conveyor belt width: 1100mm
  • Conveyor belt reduction motor: 1.5kw (frequency conversion), refrigerant R22
  • Quick freezing power requirement: about 125Hp (working conditions +35℃/-42℃)
  • Installed power: 180kw (380V, 50HZ)

18. Packing Machine

packaging machine

Function:

Weighing and packaging French fries.

Material configuration:

  • Packaging material: frozen French fries
  • Packaging weight: 1000g, 2000g
  • Bag size: 1000g 26*36cm, 2000g 33*46cm
  • Packaging speed: 1000g 30-35 bags/minute, 2000g 20-25 bags/minute
  • Accuracy: ±2-5g
  • Packaging material: suitable for various heat-sealable composite films
  • Total power/voltage of the whole set of equipment: 6KW/220V/380V 50/60HZ
  • Air compressor size: about 7.5KW + 1 cubic gas tank
  • Recommended matching: climbing feeder + 14-head 5L computer combination scale + support platform + 730 packaging host + finished product conveyor

Equipment Show for Frozen French Fries Production Line

Applications and Products

Frozen Fries

French Fry Processing Equipment

Fried Sweet Potato Fries

Frozen French Fries Production Line 400KG to 800KG

Fried Fries

Why Choose Our Machine

QC system

We have a strict quality control system; from raw material, production, test, delivery to after-sales services.

Raw material procurement control

  • Our factory has a special purchasing department, which strictly controls the purchase of raw materials. Every accessory such as screws, gears, steel plates, locks, etc. is very important; especially for machinery, the most important part is the electrical part. If the electrical appliance breaks down, the entire machine will have to stop working, so it is very important to choose a good electrical appliance.
  • We have a one year warranty and exported many machines to different countries. No customer response problems until now.

Production control

  • The workers in our factory are all experienced masters, and they have a better understanding of the structure of every part of the machine.
  • Professional welding technology.
  • A professional product quality inspector will visit the worker’s machine from time to time to check the work progress and work results. In addition, they will check the product, record the inspection results of the machining, welding, and coating procedures to determine what the worker controls independently. Whether the result meets the requirements will not be put into storage until it is judged as qualified.

Pre-shipment inspection

Before shipment, we will debug the french fries line and test them and make a video for you. If there is a problem of unqualified, we will make a new machine for you, and give you a 5% discount on the next purchase of the machine as a sincere apology.

Package system

  • Machines are wrapped in plastic film first before packing, which is to avoid moisture on the sea.
  • Then The machines are putted in a wooden case which is free of fumigation, lined with metal wire if necessary.

Storage system

We have a dedicated warehouse to store the stock, which is convenient for customers to ship the goods in the shortest time after placing the order.

After-sales service system

  • All products purchased in our company are guaranteed to keep in good repair for one year. Malfunctions which are caused by machine-self and quality will be responsible for our manufacturer. Other malfunctions which are caused by operation mistakes, man-made problems, etc will be responsible for clients-self.
  • Operation video & instruction will be sent to you, to help you use the machines better.
  • Any problems occur while using, professional advice will be offered. Additionally, our company provides technical support and fittings for life. After-sales service isn’t restricted by time and we will solve your problems in time. If you are caught in some problems when using our products, welcome to contact us at any time.

Welcome To Our Factory

Mission: Survive by quality, develop by service, always honor contracts and keep promises.

Vision: Create the most innovative and dynamic technology-based enterprise.

Concept: Adhering to the “Harmony and Benevolence” ideas of excellent traditional culture, cultivate employees “Filial Piety and Hratitude” philosophy.

Committed to building a food enterprise brand to continuously improve the happiness of company employees and customer satisfaction.

We hope that we can work together to move towards a better tomorrow. Welcome new and old customers to our factory!

Certificates

Our company’s French Fries Production Line for sale has the qualifications and certificates required for export to various countries. After more than 20 years of hard work, our company has been recognized by domestic and foreign customers and obtained certificates issued by the state and government.

CE Certificate

Henan Famous Brand

Henan Famous Trademark

Technology-based Enterprise

Laid-off workers Entrepreneurship Demonstration Site

China Federation of Industry and Commerce Kitchenware

Our Clients & Cases

We have already been able to set up various machines and 3000kgh Automatic Frozen French Fries Production Line for customers in many countries, such as Canada, India, Ireland, Ireland, Netherland, Poland, Uzbekistan, Russia, Malaysia, the Philippines, etc. And we are proud of that. We have been able to meet all their specific needs.

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