Automatic Frozen Fries Plant
Automatic Frozen Fries Plant is a fully automatic integrated machine used for making frozen french fries or potato chips with large output from raw potatoes to the final packaging.
Frozen half-fried french fries are often delivered to fast-food restaurants to be fried and ready to eat. The whole production line is mainly for large and medium-sized enterprises.
The whole Automatic Frozen Fries Plant is made of SUS304 high quality stainless steel, PLC computer automatic control, touch screen display operation. It can completely realize automatic production, save labor and save cost, and high benefit return. Moreover, with perfect function, simple operation and convenient cleaning, it is the ideal potato chips processing equipment.
- The production capacity is 300kg/h to 2000kg/h.
- The installed capacity is 450kw.
- The water consumption is about 1 ton/h.
- Realize automatic and large production, low energy consumption.
- Can be customized according to the actual needs of users.
Automatic Frozen Fries Plant Process
The whole process and equipment of the Automatic Frozen Fries Plant can be customized according to your requirments.
Equipment for Automatic Frozen Fries Plant
The equpment in the process can be replaced, added or reduced according to your needs. We will custom the most suitable solution based on your cost, factory size, process, products, heating way, etc. The following the common process of Fully Automatic French Fries Production Line for example.
Parameter for Fully Automatic Frozen French Fries Processing Line
Serial No. | Machinery | Powder | Size |
1 | Lifting machine | 0.55kw/380v/50Hz | 2500*600*1300mm |
2 | Cleaning and peeling machine | 4.55kw/380v/50Hz | 2600*850*1650mm |
3 | Manual sorting line | 0.55kw /380v/50Hz | 4000*600*750mm |
4 | Strip cutting machine | 1.5kw /380v/50Hz | 1070*560*900mm |
5 | Lifting machine | 0.75kw / 380v / 50Hz | 2500*700*1150mm |
6 | Bubble cleaning machine | 2.95kw/380v/50Hz | 4000*1000*950mm |
7 | Roller impurity remover | 1.5kw/380v/50hz | 2000*1000*1050mm |
8 | Blanching machine | 4.1kw/380v/50Hz | 6000*1000*950mm |
9 | Air-cooled draining machine-(De-water machine) | 4.5kw/380v/50Hz | 4000*800*950mm |
10 | Frying line | 5.6kw/380v/50Hz | 4500*1000*2100mm |
11 | Vibration draining machine | 0.26kw/380v/50hz | 2000*900*1100mm |
12 | Air-cooled draining machine | 4.5kw/380v/50Hz | 4000*1000*950mm |
13 | Quick freezing machine | 180kw (380V, 50HZ) | 9500*2000*2200mm |
14 | Packaging machine | 7195*3062*4895mm |
1. Lifting Machine
Function:
Lift the potatoes into the roller peeling machine for brushing.
Features:
With bubbling function, the surface of the potatoes can be preliminary cleaned. Stainless steel frame structure, easy to maintain, easy to clean, and rust-free.
Material configuration:
- Transmission motor: planetary pendulum motor
- Conveyor belt: stainless steel chain mesh belt
- Frame: 50*50*2mm rectangular stainless steel square tube
- Other materials: 304 stainless steel plate cut, folded, and welded
- Effective width of conveyor belt: 500mm
2. Cleaning and Peeling Machine
Function:
Wash and peel potatoes.
Features:
Spiral discharge realizes continuous production, imported nylon wool roller, durable, stainless steel frame structure.
Material configuration:
- Transmission motor: motor,
- Discharge motor: gear motor
- Spiral teeth: made by bending stainless steel plates
- Other materials: 304 stainless steel plate cut, folded, and welded
- Wool roller length: 1.8 meters
3. Manual Sorting Line
Function:
Manually select the cleaned and peeled potatoes to remove unclean areas and unqualified materials.
Features:
Smooth operation, stainless steel frame structure, easy maintenance and cleaning.
Material configuration:
- Transmission motor: gear motor
- Conveyor belt: PVC mesh belt
- Frame: 50*50*2mm rectangular stainless steel square tube
- Effective width of conveyor belt: 500 mm,
4. Strip Cutting Machine
Function:
Cut the washed and peeled potatoes into strips.
Features:
Imported from Taiwan, durable blades, stable operation. After cutting, the strips are directly put into the rinsing machine for rinsing.
Material configuration:
- Transmission motor: motor
- Frame material: aluminum alloy
5. Lifting Machine
Function:
Lift the cut potato strips into the bubble cleaning machine for cleaning.
Features:
Stable operation, stainless steel frame structure with hopper, easy to maintain and clean.
Material configuration:
- Transmission motor: gear motor
- Frame: 50*50*2mm rectangular stainless steel square tube
- Conveyor belt effective width: 600 mm,
6. Bubble Cleaning Machine
Function:
Rinse the sliced potatoes to remove the starch on the surface
Features:
With bubbling function to prevent the French fries from sticking together, stainless steel chain mesh belt conveyor, with a cleaning area on one side, and a spray device installed at the outlet.
Material configuration:
- Transmission motor: gear motor
- Conveyor belt: stainless steel chain mesh belt
- Frame: 50*50*2mm rectangular stainless steel square tube.
- Transmission: 0.75kw, bubble: 2.2kw
- Effective width of conveyor belt: 600 mm
7. Roller Impurity Remover
Function:
Remove the impurities from the washed French fries, remove the broken pieces and scraps, etc.
Features:
With a conveying function, it uses a wool roller to remove impurities.
Material configuration:
- Wool roller width: 800mm
- Material configuration
- Transmission motor: gear motor
- Wool roller: nylon wool roller
- Frame: 50*50*2mm rectangular stainless steel square tubem
8. Blanching Machine
Function:
Use 60-95ยฐC hot water to blanch French fries, remove starch, and blanch to protect color.
Features:
Steam heating, with overall lifting function, easy to clean, maintain, and easy to clean.
Material configuration:
- Transmission motor: gear motor
- Conveyor belt: stainless steel chain belt
- Frame: 50*50*2mm rectangular stainless steel square tube
9. De-water Machine
Function:
Remove excess moisture from the surface of French fries after blanching and shorten the subsequent frying time.
Features:
Equipped with 4 snail fans, the air nozzles are in the shape of wind knives, so that the moisture of the French fries can be blown away or evaporated in a short time, effectively preventing the oil from jumping during frying and shortening the frying time.
Material configuration:
- Transmission motor: gear motor
- Conveyor belt: stainless steel chain mesh belt
- Frame: 50*50*2mm rectangular stainless steel square tube
- Effective width of conveyor belt: 800 mm
10. Frying Line
Function:
Fry the cooled French fries.
Features:
Gas heating, with oil storage tank, coarse filtration, exhaust hood, frying French fries, temperature 0-220โ adjustable, frying time variable frequency speed regulation.
Material configuration:
- Transmission motor: worm gear speed regulating motor
- Conveyor belt: stainless steel chain mesh belt
- Frame: 50*50*2mm rectangular stainless steel square tube.
- Effective width of conveyor belt: 800 mm
11. Vibration Draining Machine
Function:
Remove excess oil from potatoes.
Features:
The equipment uses stainless steel punching, with a punching spacing of 2-3mm. The fried French fries are flattened through vibration and excess oil is removed from the surface.
Material configuration:
- Motor: vibration motor
- Frame: 50*50*2mm rectangular stainless steel square tube
12. Air-cooled Draining Machine
Function:
Remove excess oil from the surface of fried banana slices, and quickly cool them down.
Features:
The equipment is equipped with an oil tray. The blown-off oil can be collected and reused through the oil tray, which saves oil and makes the banana slices less greasy and more delicious, and convenient for storage.
Material configuration:
- Transmission motor: gear motor
- Conveyor belt: stainless steel chain mesh belt
- Frame: 50*50*2mm rectangular stainless steel square tube
- Other materials: SUS304 stainless steel plate cut, folded and welded
13. Quick Freezing Machine
Function:
Quickly freeze French fries to keep their taste and easy to store.
Material configuration:
- Freezing time: 10-80min (frequency conversion)
- Feeding temperature: โค+15โ
- Discharging center temperature: below -18โ
- The air temperature in the cold storage should be below -30โ.
- Conveyor belt width: 1100mm
- Conveyor belt reduction motor: 1.5kw (frequency conversion), refrigerant R22
- Quick freezing power requirement: about 125Hp (working conditions +35โ/-42โ)
- Installed power: 180kw (380V, 50HZ)
14. Packing Machine
Function:
Weighing and packaging French fries.
Material configuration:
- Packaging material: frozen French fries
- Packaging weight: 1000g, 2000g
- Bag size: 1000g 26*36cm, 2000g 33*46cm
- Packaging speed: 1000g 30-35 bags/minute, 2000g 20-25 bags/minute
- Accuracy: ยฑ2-5g
- Packaging material: suitable for various heat-sealable composite films
- Total power/voltage of the whole set of equipment: 6KW/220V/380V 50/60HZ
- Air compressor size: about 7.5KW + 1 cubic gas tank
- Recommended matching: climbing feeder + 14-head 5L computer combination scale + support platform + 730 packaging host + finished product conveyor
Details Show of Automatic Frozen Fries Plant
Applications and Products
Frozen Fries
Fried Sweet Potato Fries
Fried Fries
Features of Fully Automatic French Fries Production Line
Fully automatic and continuous production: fully automatic from potato washing to packing.
All machines of this Automatic Frozen Fries Plant are made of stainless steel material.
Size of French fries can be cut from 2-10 mm, adjustable.
Change French fries cutting machine, can be used for making potato chips.
6-8 workers are enough, saving manpower.
Various choices. We supply the output capacities from 300 kg/h to 2000kg/h for your choice. Customized capacity is available.
Longer service life. Stainless steel guarantees a long service life for processing a larger quantity of french fries.
High efficiency and energy saving. Excellent quality and low oil consumption.
Easy operation and multifunctional usage.
Comparative price and high rate of a profitable return.
Welcome To Our Factory
Mission: Survive by quality, develop by service, always honor contracts and keep promises.
Vision: Create the most innovative and dynamic technology-based enterprise.
Concept: Adhering to the “Harmony and Benevolence” ideas of excellent traditional culture, cultivate employees “Filial Piety and Hratitude” philosophy.
Committed to building a food enterprise brand to continuously improve the happiness of company employees and customer satisfaction.
We hope that we can work together to move towards a better tomorrow. Welcome new and old customers to our factory!
Certificates
Our company’s Automatic Frozen Fries Plantt has the qualifications and certificates required for export to various countries. After more than 20 years of hard work, our company has been recognized by domestic and foreign customers and obtained certificates issued by the state and government.
CE Certificate
Henan Famous Brand
Henan Famous Trademark
Technology-based Enterprise
Laid-off workers Entrepreneurship Demonstration Site
China Federation of Industry and Commerce Kitchenware
The Good Services We Can Provide
- We will update the product progress every week when production.
- After the Automatic Frozen Fries Plant is finished, we will test whole line, running at least 1-2 hours.
- We will send English manual and we have 24 hours online service.
- Before delivery, all machine made complete, not assembly, if need our engineer to install and debugging, we will dispatch and discuss.
- All equipment forAutomatic Frozen Fries Plant made of sus304, support liquid medicine inspection and factory inspection by third-party.
- Spare parts: If needed, can buy extra equipment, like air pump, water recycle pump.
- Our factory will have a promotional event every quarter, and every event in the future can reserve a place for you.
- If you want to be an agent, we can promote products for you and also recommend local customers.
- We will do evaluation feedback with factory engineer or project manager for better future cooperate.
- If needed, we support OEM. If possible, our manager will visit our cooperate client every year, hope to build long, stable, influence business relations.
Storage Guide for Frozen French Fries
At โ 18ยฐC until date printed on the packaging.
At โ 12ยฐC 1 month.
At โ 6 ยฐC 1 week.
Once defrosted do not refreeze!