What Is an Automatic French Fries Production Line?
Avtomatik frantsuz kartoshka ishlab chiqarish liniyasi muzlatilgan kartoshka kartoshkasini yoki xom kartoshkadan oxirgi qadoqlashgacha bo'lgan katta mahsulotga ega kartoshka chiplarini tayyorlash uchun ishlatiladigan to'liq avtomatik o'rnatilgan mashina.
Muzlatilgan yarim qovurilgan frantsuz kartoshkasi tez-tez tez ovqatlanish restoranlariga qovurilgan va eyishga tayyor bo'lishi uchun etkazib beriladi. Butun ishlab chiqarish liniyasi asosan yirik va o'rta korxonalar uchun mo'ljallangan.
To'liq avtomatik frantsuz kartoshka ishlab chiqarish liniyasi ishlab chiqarilgan SUS304 yuqori sifatli zanglamaydigan po'latdan, PLC kompyuterni avtomatik boshqarish, sensorli ekranli displey ishlashi. U avtomatik ishlab chiqarishni to'liq amalga oshirishi, mehnatni tejash va xarajatlarni tejash va yuqori foyda keltirishi mumkin. Bundan tashqari, mukammal funktsiyasi, oddiy ishlashi va qulay tozalash bilan u kartoshka chiplarini qayta ishlash uchun ideal uskunadir.
- Ishlab chiqarish quvvati 300 kg / soat dan 2000 kg / soatgacha.
- O'rnatilgan quvvat 450 kVt.
- Suv iste'moli taxminan 1 tonna/soat.
- Avtomatik va katta ishlab chiqarishni, kam energiya sarfini amalga oshiring.
- Foydalanuvchilarning haqiqiy ehtiyojlariga qarab sozlanishi mumkin.
Who Is This Production Line Designed For?
Different customers have different starting points. We design solutions based on actual business scenarios rather than selling fixed equipment.
Medium to Large French Fries Factories
- Capacity demand: 500 kg/h โ 2000 kg/h+
- Need for continuous production
- High labor cost pressure
Frozen Food Companies
- Export-oriented production
- Strict quality standards (uniform color, taste, texture)
New Factory Investors
- Require turnkey project solutions
- Limited technical experience
Fast Food Supply Chain Companies
- Require consistent product specifications
- Stable long-term supply capability
Problems We Solve for Automatic Line Buyers
Investing in automation is not just about machinesโitโs about solving real production challenges.
| Common Problem | Our Solution |
|---|---|
| High labor cost | Reduce labor by 60โ80% with full automation |
| Inconsistent product quality | Standardized processing parameters |
| Low production efficiency | Continuous operation, 24/7 production capability |
| High energy consumption | Optimized frying & freezing systems |
| Lack of technical experience | Full turnkey support from design to training |
To'liq avtomatik frantsuz kartoshka liniyasining xususiyatlari
Our system is engineered for performance, durability, and ease of operation:
PLC Intelligent Control System: Real-time monitoring, automated adjustments
Continuous Production Design: No interruption from raw material to final product
Adjustable Processing Parameters: Customize cutting size, frying time, temperature
Energy-Saving Configuration: Reduce oil consumption and electricity costs
Food-Grade Stainless Steel (SUS304): Hygienic, corrosion-resistant, easy to clean
Turli xil tanlovlar: Biz ishlab chiqarish quvvatlarini etkazib beramiz 300 kg/soat dan 2000 kg/soatgacha sizning tanlovingiz uchun. Moslashtirilgan quvvat mavjud.
Longer service life: Stainless steel guarantees a long service life for processing a larger quantity of french fries.
Integrated Packaging System (Optional): Fully automated packaging and sealing
Production Capacity & Configuration Options
We offer flexible configurations to match your production goals and investment plan:
| Model | Imkoniyat | Automation Level | Workers Needed | Suitable For |
|---|---|---|---|---|
| Small Line | 300โ500 kg/h | Semi / Auto | 8โ12 | Small factories |
| Medium Line | 500โ1000 kg/h | To'liq Avtomatik | 5โ8 | Growing businesses |
| Large Line | 1000โ2000 kg/h+ | To'liq Avtomatik | 3โ5 | Industrial production |
Note: A fully automatic line can reduce labor costs by over 70% compared to semi-automatic setups.
Avtomatik frantsuz kartoshka ishlab chiqarish liniyasining jarayoni
To'liq avtomatik frantsuz kartoshka ishlab chiqarish liniyasining butun jarayoni va uskunalari sizning talablaringiz bo'yicha moslashtirilishi mumkin.
To'liq avtomatik frantsuz kartoshka ishlab chiqarish liniyasi uchun uskunalar
Jarayondagi uskunalar sizning ehtiyojlaringizga qarab almashtirilishi, qo'shilishi yoki kamaytirilishi mumkin. Biz sizning tannarxingiz, zavod o'lchamingiz, jarayoningiz, mahsulotingiz, isitish usuli va hokazolar asosida eng mos echimni buyurtma qilamiz. Masalan, To'liq avtomatik frantsuz kartoshka ishlab chiqarish liniyasining umumiy jarayoni.
Automatic vs Semi-Automatic Line
Not sure which system suits your project? Hereโs a clear comparison:
| Feature | Semi-Automatic Line | Automatic Line |
|---|---|---|
| Labor Requirement | High | Low |
| Production Efficiency | Medium | High |
| Product Consistency | Moderate | Excellent |
| Investment Cost | Lower | Higher |
| Long-Term ROI | Medium | High |
If your target is long-term industrial production, the automatic line delivers faster ROI and better product consistency.
Avtomatik frantsuz kartoshka ishlab chiqarish liniyasi uchun parametr
| Seriya raqami | Mashinasozlik | Kukun | Hajmi |
| 1 | Yuk ko'tarish mashinasi | 0,55kv/380v/50Hz | 2500 * 600 * 1300 mm |
| 2 | Tozalash va tozalash mashinasi | 4,55kv/380v/50Hz | 2600 * 850 * 1650 mm |
| 3 | Qo'lda saralash liniyasi | 0,55kVt /380v/50Hz | 4000 * 600 * 750 mm |
| 4 | Chiziqni kesish mashinasi | 1,5kVt /380v/50Hz | 1070 * 560 * 900 mm |
| 5 | Yuk ko'tarish mashinasi | 0,75 kVt / 380 V / 50 Gts | 2500 * 700 * 1150 mm |
| 6 | Pufakchani tozalash mashinasi | 2,95kv/380v/50Hz | 4000 * 1000 * 950 mm |
| 7 | Rolikli kirlarni tozalash vositasi | 1,5 kVt/380 V/50 Gts | 2000 * 1000 * 1050 mm |
| 8 | Oqartirish mashinasi | 4,1kVt/380v/50Hz | 6000 * 1000 * 950 mm |
| 9 | Havo sovutgichli drenaj mashinasi - (suvni tozalash mashinasi) | 4,5kVt/380v/50Hz | 4000 * 800 * 950 mm |
| 10 | Qovurish liniyasi | 5,6kVt/380v/50Hz | 4500 * 1000 * 2100 mm |
| 11 | Vibratsiyali drenaj mashinasi | 0,26 kVt/380 V/50 Gts | 2000 * 900 * 1100 mm |
| 12 | Havo sovutgichli drenaj mashinasi | 4,5kVt/380v/50Hz | 4000 * 1000 * 950 mm |
| 13 | Tez muzlatish mashinasi | 180 kVt (380 V, 50 Gts) | 9500 * 2000 * 2200 mm |
| 14 | Qadoqlash mashinasi | 7195 * 3062 * 4895 mm |
1. Yuk ko'tarish mashinasi
Funktsiya:
Kartoshkani cho'tkasi uchun rulonni tozalash mashinasiga ko'taring.
Xususiyatlari:
Ko'piklash funktsiyasi bilan kartoshkaning sirtini oldindan tozalash mumkin. Zanglamaydigan po'latdan yasalgan ramka tuzilishi, parvarish qilish oson, tozalash oson va zanglamaydi.
Materiallar konfiguratsiyasi:
- Transmissiya dvigateli: sayyora mayatnikli dvigatel
- Konveyer tasmasi: zanglamaydigan po'latdan yasalgan zanjirli tarmoqli kamar
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
- Boshqa materiallar: 304 zanglamaydigan po'latdan yasalgan plastinka kesilgan, buklangan va payvandlangan
- Konveyer lentasining samarali kengligi: 500 mm
2. Tozalash va tozalash mashinasi
Funktsiya:
Kartoshkani yuving va tozalang.
Xususiyatlari:
Spiral deลarj uzluksiz ishlab chiqarishni, import qilingan neylon jun rulosini, bardoshli, zanglamaydigan po'latdan yasalgan ramka tuzilishini amalga oshiradi.
Materiallar konfiguratsiyasi:
- Transmissiya dvigateli: motor,
- Bo'shatish dvigateli: tishli dvigatel
- Spiral tishlar: zanglamaydigan po'latdan yasalgan plitalarni bรผkme orqali qilingan
- Boshqa materiallar: 304 zanglamaydigan po'latdan yasalgan plastinka kesilgan, buklangan va payvandlangan
- Jun rolik uzunligi: 1,8 metr
3. Qo'lda saralash liniyasi
Funktsiya:
Nopok joylar va sifatsiz materiallarni olib tashlash uchun tozalangan va tozalangan kartoshkani qo'lda tanlang.
Xususiyatlari:
Yumshoq ishlash, zanglamaydigan po'latdan yasalgan ramka tuzilishi, oson parvarishlash va tozalash.
Materiallar konfiguratsiyasi:
- Transmissiya dvigateli: tishli dvigatel
- Konveyer tasmasi: PVX tarmoqli kamar
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
- Konveyer lentasining samarali kengligi: 500 mm,
4. Chiziqni kesish mashinasi
Funktsiya:
Yuvilgan va tozalangan kartoshkani chiziqlar bilan kesib oling.
Xususiyatlari:
Tayvandan import qilingan, bardoshli pichoqlar, barqaror ishlash. Kesilgandan so'ng, chiziqlar to'g'ridan-to'g'ri yuvish uchun yuvish mashinasiga solinadi.
Materiallar konfiguratsiyasi:
- Transmissiya dvigateli: motor
- Ramka materiali: alyuminiy qotishmasi
5. Yuk ko'tarish mashinasi
Funktsiya:
Tozalash uchun kesilgan kartoshka chiziqlarini qabariq tozalash mashinasiga ko'taring.
Xususiyatlari:
Barqaror ishlash, zanglamaydigan po'latdan yasalgan ramka tuzilishi, saqlash va tozalash oson.
Materiallar konfiguratsiyasi:
- Transmissiya dvigateli: tishli dvigatel
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
- Konveyer tasmasi samarali kengligi: 600 mm,
6. Pufakchani tozalash mashinasi
Funktsiya:
Yuzadagi kraxmalni olib tashlash uchun dilimlenmiล kartoshkani yuving
Xususiyatlari:
Kartoshkaning bir-biriga yopishib qolishiga yo'l qo'ymaslik uchun qabariq funksiyasi bilan zanglamaydigan po'latdan yasalgan zanjirli tarmoqli konveyer, bir tomonida tozalash joyi va chiqish joyiga purkagich moslamasi o'rnatilgan.
Materiallar konfiguratsiyasi:
- Transmissiya dvigateli: tishli dvigatel
- Konveyer tasmasi: zanglamaydigan po'latdan yasalgan zanjirli tarmoqli
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur.
- Etkazish: 0,75 kVt, qabariq: 2,2 kVt
- Konveyer lentasining samarali kengligi: 600 mm
7. Rolikdagi nopoklikni tozalash vositasi
Funktsiya:
Yuvilgan frantsuz kartoshkasidan iflosliklarni olib tashlang, singan bo'laklarni va qoldiqlarni va hokazolarni olib tashlang.
Xususiyatlari:
Tashish funktsiyasi bilan u iflosliklarni olib tashlash uchun jun rulosidan foydalanadi.
Materiallar konfiguratsiyasi:
- Jun rulosining kengligi: 800 mm
- Materiallar konfiguratsiyasi
- Transmissiya dvigateli: tishli dvigatel
- Jun rolik: neylon jun rolik
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat naycha
8. Oqartirish mashinasi
Funktsiya:
Frantsuz kartoshkasini oqartirish, kraxmalni olib tashlash va rangi himoya qilish uchun 60-95 ยฐ C issiq suvdan foydalaning.
Xususiyatlari:
Bug 'isitish, umumiy ko'tarish funktsiyasi bilan, tozalash, parvarish qilish va tozalash oson.
Materiallar konfiguratsiyasi:
- Transmissiya dvigateli: tishli dvigatel
- Konveyer tasmasi: zanglamaydigan po'latdan yasalgan zanjirli kamar
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
9. Suvni tozalash mashinasi
Funktsiya:
Oqartirilgandan keyin frantsuz kartoshkasi yuzasidan ortiqcha namlikni olib tashlang va keyingi qovurish vaqtini qisqartiring.
Xususiyatlari:
4 ta salyangoz ventilyatori bilan jihozlangan havo nozullari shamol pichoqlari shaklida bo'lib, frantsuz kartoshkasining namligi qisqa vaqt ichida uchib ketishi yoki bug'lanishi, qovurish paytida yog'ning sakrashini samarali oldini oladi va qovurish vaqtini qisqartiradi.
Materiallar konfiguratsiyasi:
- Transmissiya dvigateli: tishli dvigatel
- Konveyer tasmasi: zanglamaydigan po'latdan yasalgan zanjirli tarmoqli
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
- Konveyer lentasining samarali kengligi: 800 mm
10. Qovurish liniyasi
Funktsiya:
Sovutilgan frantsuz kartoshkasini qovuring.
Xususiyatlari:
Gazni isitish, yog 'saqlash idishi, qo'pol filtrlash, egzoz qopqog'i, frantsuz kartoshkasini qovurish, harorat 0-220 โ sozlanishi, qovurish vaqti o'zgaruvchan chastota tezligini tartibga solish.
Materiallar konfiguratsiyasi:
- Transmissiya dvigateli: qurt tishli tezlikni tartibga soluvchi vosita
- Konveyer tasmasi: zanglamaydigan po'latdan yasalgan zanjirli tarmoqli
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur.
- Konveyer lentasining samarali kengligi: 800 mm
11. Vibratsiyali drenaj mashinasi
Funktsiya:
Kartoshkadan ortiqcha yog'ni olib tashlang.
Xususiyatlari:
Uskunalar zanglamaydigan po'latdan zฤฑmbalamadan foydalanadi, zฤฑmbalama oralig'i 2-3 mm. Qovurilgan frantsuz kartoshkalari tebranish orqali tekislanadi va ortiqcha yog' sirtdan chiqariladi.
Materiallar konfiguratsiyasi:
- Dvigatel: tebranish dvigateli
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
12. Havo sovutgichli drenaj mashinasi
Funktsiya:
Qovurilgan banan bo'laklari yuzasidan ortiqcha yog'ni olib tashlang va ularni tezda sovutib oling.
Xususiyatlari:
Uskunalar moyli patnis bilan jihozlangan. To'plangan yog'ni yog' patnisi orqali yig'ish va qayta ishlatish mumkin, bu yog'ni tejaydi va banan bo'laklarini kamroq yog'li va mazali qiladi va saqlash uchun qulay qiladi.
Materiallar konfiguratsiyasi:
- Transmissiya dvigateli: tishli dvigatel
- Konveyer tasmasi: zanglamaydigan po'latdan yasalgan zanjirli tarmoqli
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
- Boshqa materiallar: SUS304 zanglamaydigan po'latdan yasalgan plastinka kesilgan, katlanmฤฑล va payvandlangan
13. Tez muzlatish mashinasi
Funktsiya:
Frantsuz kartoshkalarini tezda muzlatib qo'ying, ularning ta'mini va saqlash oson.
Materiallar konfiguratsiyasi:
- Muzlatish vaqti: 10-80 min (chastotani o'zgartirish)
- Oziqlantirish harorati: โค+15โ
- Bo'shatish markazining harorati: -18 โ dan past
- Sovutgichdagi havo harorati -30 โ dan past bo'lishi kerak.
- Konveyer tasmasi kengligi: 1100 mm
- Konveyer kamarini qisqartiruvchi vosita: 1,5 kVt (chastotani o'zgartirish), sovutgich R22
- Tez muzlatish quvvati talabi: taxminan 125Hp (ish sharoitlari +35 โ/-42 โ)
- O'rnatilgan quvvat: 180 kVt (380 V, 50 Gts)
14. Qadoqlash mashinasi
Funktsiya:
Kartoshkani tortish va qadoqlash.
Materiallar konfiguratsiyasi:
- Qadoqlash materiali: muzlatilgan frantsuz kartoshkasi
- Qadoqlash og'irligi: 1000g, 2000g
- Xalta hajmi: 1000g 26*36cm, 2000g 33*46cm
- Qadoqlash tezligi: 1000g 30-35 sumka/daqiqa, 2000g 20-25 sumka/daqiqa
- Aniqlik: ยฑ2-5g
- Qadoqlash materiallari: har xil issiqlik bilan yopishtiriladigan kompozit plyonkalar uchun javob beradi
- Butun jihozlar to'plamining umumiy quvvati / kuchlanishi: 6KW/220V/380V 50/60HZ
- Havo kompressorining hajmi: taxminan 7,5 kVt + 1 kub gaz idishi
- Tavsiya etilgan moslik: toqqa chiqadigan oziqlantiruvchi + 14 boshli 5 litrli kompyuter kombinatsiyasi o'lchovi + qo'llab-quvvatlash platformasi + 730 qadoqlash uyasi + tayyor mahsulot konveyeri
Avtomatik frantsuz kartoshka ishlab chiqarish liniyasining tafsilotlari
Ilovalar va mahsulotlar
Muzlatilgan kartoshka
Qovurilgan shirin kartoshka kartoshkasi
Qovurilgan kartoshka
Find the Right Automatic French Fries Production Line for Your Needs
Choosing the right production line can be overwhelming without a clear framework. This step-by-step guide helps you decide which automatic French fries line configuration fits your project best, guiding you from your goals to the right solution.
Step 1: Define Your Production Goal
Ask yourself: What is the primary purpose of your factory?
- High-volume continuous production โ You are targeting industrial-scale supply or large distributors. For this, a fully automatic frozen French fries line is recommended, ensuring consistent output and minimal labor.
- Frozen fries only, standardized batches โ A frozen French fries processing line optimized for cutting, frying, and freezing will maintain uniform quality across batches.
- Building a new factory from scratch โ Consider a complete plant solution, including layout, installation, and commissioning.
- Upgrading an existing facility โ Start with individual automatic French fry machines to integrate gradually into your existing production.
Step 2: Determine Your Capacity Needs
- Small-scale โ up to 500 kg/h: ideal for start-ups or local suppliers.
- Medium-scale โ 500โ1000 kg/h: suitable for regional distribution.
- Large-scale โ 1000โ2000 kg/h+: designed for industrial production.
For detailed configurations matching these capacities, explore our full range of automatic French fries production lines.
Step 3: Assess Labor and Automation Preferences
- Minimal labor, maximum automation โ Fully automatic lines are recommended; operators mainly supervise the process (fully automatic frozen French fries solutions).
- Moderate automation, some manual control โ Semi-automatic setups or individual machines may be better (automatic French fry machines).
Step 4: Identify the Scope of Your Investment
- Single machines โ Ideal for testing or gradually upgrading your existing line (automatic French fries making machines).
- Full line or plant โ Full plant setups ensure smooth workflow, space optimization, and fast ramp-up (automatic frozen French fries plant solutions).
Step 5: Match Your Product Focus
- Frozen French fries only โ Choose frozen French fries processing lines optimized for cutting, frying, and freezing.
- Flexible production (fries + chips) โ Consider lines designed for multiple product types (automatic fried potato chips production lines).
Step 6: Make a Decision
After reviewing your goals, capacity, labor, investment scope, and product focus:
- Identify your production scale and objectives.
- Decide the level of automation suitable for your team.
- Determine whether you need a single machine, a partial line, or a full plant.
- Select a configuration aligned with your product type and operational workflow.
All these options are covered in our Automatic Kartoshka ishlab chiqarish liniyasi page, where you can see more about each configuration and real-world applications.
Fabrikamฤฑza xush kelibsiz
Missiya: Sifat bo'yicha omon qoling, xizmat ko'rsatish orqali rivojlaning, har doim shartnomalarni bajaring va va'dalarni bajaring.
Vizyon: Eng innovatsion va dinamik texnologiyaga asoslangan korxonani yarating.
Kontseptsiya: โga rioya qilishUyg'unlik va xayrixohlik"a'lo an'anaviy madaniyat g'oyalari, xodimlarni tarbiyalash"Filial taqvo va rahm-shafqatโ falsafa.
Kompaniya xodimlarining baxtini va mijozlar ehtiyojini qondirishni doimiy ravishda yaxshilash uchun oziq-ovqat korxonasi brendini yaratishga sodiq.
Umid qilamizki, ertangi kun uchun birgalikda harakat qilishimiz mumkin. Zavodimizga yangi va eski mijozlarni xush kelibsiz!
Sertifikatlar
Kompaniyamiz uskunalari turli mamlakatlarga eksport qilish uchun zarur bo'lgan malaka va sertifikatlarga ega. 20 yildan ortiq mashaqqatli mehnatdan so'ng kompaniyamiz mahalliy va xorijiy mijozlar tomonidan tan olindi va davlat va hukumat tomonidan berilgan sertifikatlarga ega bo'ldi.
CE sertifikati
Henan mashhur brendi
Henan mashhur savdo belgisi
Texnologiyaga asoslangan korxona
Ishdan bo'shatilgan ishchilar Tadbirkorlik ko'rgazma sayti
Xitoy sanoat va savdo oshxona anjomlari federatsiyasi
Turnkey French Fries Production Line Solution
We provide complete turnkey services, ensuring your project runs smoothly from start to finish:
- ๐ Plant layout design
- โ Equipment manufacturing
- ๐ Installation & commissioning
- ๐จโ๐ญ Staff training
- ๐ง After-sales support
โ From raw potatoes to packaged frozen fries โ we handle everything
Successful Global Projects
Biz allaqachon o'rnatishga muvaffaq bo'ldik turli frantsuz kartoshkalarini qayta ishlash yechimlari Kanada, Hindiston, Irlandiya, Irlandiya, Niderlandiya, Polsha, O'zbekiston, Rossiya, Malayziya, Filippin va boshqalar kabi ko'plab mamlakatlardagi mijozlar uchun. Va biz bundan faxrlanamiz. Biz ularning barcha maxsus ehtiyojlarini qondira oldik.
Muzlatilgan frantsuz kartoshkasini saqlash bo'yicha qo'llanma
Paketda yozilgan sanagacha - 18 ยฐ C da.
-12ยฐC da 1 oy.
-6 ยฐC da 1 hafta.
Muzdan tushirilgandan keyin qayta muzlatmang!
Common Questions Before Investing
Typically between $100,000 and $1,000,000+, depending on capacity and configuration.
Usually 4โ8 people per shift for a fully automatic line.
In many cases, 12โ24 months, depending on sales channels and utilization rate.