Industrial-Scale Frozen French Fries Manufacturing Plant โ 1000kg per Hour Output
A 1000kg/h fully automatic frozen French fries production line is designed for medium-to-large industrial food processing factories targeting supermarket distribution, export supply, and quick service restaurant (QSR) chains.
At full capacity, this configuration can produce:
- 16โ20 tons per day (two-shift operation)
- 400โ500 tons per month
- Stable industrial-grade frozen fries with consistent color, moisture control, and oil absorption
The global French fries market continues to expand. According to 2026 industry reports, the global market is valued at approximately USD 19โ25 billion, with a projected CAGR of around 5โ6% through 2030. Frozen fries account for more than 80% of total market share, driven by QSR growth, retail demand, and export expansion.
For investors entering the frozen potato processing sector, the 1000kg/h configuration is considered the most balanced industrial scale โ large enough for commercial distribution, yet manageable in capital structure compared to mega-scale 3000kg/h factories.
What Does a 1000kg/h Frozen French Fries Line Actually Include?
This is not a single machine. It is a complete, continuous production system.
From raw potatoes to packaged frozen fries, every stage is integrated. Here is the full process flow:
Raw Potato Receiving
โ Stone Removal & Washing โ Peeling โ Manual / Optical Sorting โ Strip Cutting โ Bubble Washing โ Impurity Removal โ Blanching โ Additive Treatment (SAPP optional) โ Dewatering โ Continuous Frying โ Vibration Grading โ Air Cooling โ IQF Quick Freezing โ Automatic Weighing & Packaging โ Cold Storage
Each section is connected with stainless steel conveyors and controlled by central electrical panels to maintain stable speed, temperature, and hygienic conditions.
Main Technical Parameters
| Element | Specification |
|---|---|
| Imkoniyat | 1000kg/h (customizable) |
| Fry Cut Sizes | 7ร7mm, 8ร8mm, 10ร10mm |
| Required Labor | 7โ8 operators |
| Power Consumption | Approx. 350kW |
| Water Consumption | Approx. 30mยณ/hour |
| Oil Consumption | 100โ150kg/hour |
| Kuchlanishi | 380V 50Hz (customizable) |
| Automation Level | To'liq Avtomatik |
These parameters may vary depending on heating method, freezer type, and local electrical standards.
1000KG / soat Avtomatik muzlatilgan frantsuz kartoshka ishlab chiqarish liniyasi jarayoni
Many first-time investors ask: “How does frozen fries production actually work?” Here is a practical breakdown.
Washing & Stone Removal
Potatoes from farms contain soil and stones. Drum washing removes heavy debris to protect downstream equipment. Typical capacity: 3โ5 tons per hour.
Peeling
High-efficiency roller peeling removes skin. In practice, peeling loss runs 8โ12% depending on potato variety and condition.
Sorting
Damaged or green potatoes are removed manually or by inspection belt. This step directly affects final product color.
Kesish
Precision cutters slice potatoes into uniform strips. Standard sizes are 7ร7mm, 8ร8mm, or 10ร10mm. Blade quality determines how much product turns into fines.
Oqartirish
Hot water at 60โ95ยฐC removes surface starch and stabilizes color. This prevents dark fries after frying. Residence time is typically 3โ5 minutes.
Qovurish
Continuous fryer cooks fries at controlled temperature. Oil filtration extends oil life. In our Sweden project, oil absorption stayed below 6% โ critical for European retail standards.
Quick Freezing (IQF)
Fries are rapidly frozen to below โ18ยฐC core temperature. Tunnel freezing air runs below โ30ยฐC. Rapid freezing preserves cell structure and prevents large ice crystals that ruin texture.
Packaging
Automatic weighing and sealing packs 1kg or 2kg retail bags, or bulk foodservice packaging. Nitrogen flushing extends shelf life.
Jarayondagi jihozlar sizning ehtiyojlaringizga qarab almashtirilishi, qo'shilishi yoki kamaytirilishi mumkin. Butun chiziqning har bir mashinasi moslashtirilishi mumkin.
1000KG / soat avtomatik muzlatilgan frantsuz kartoshka ishlab chiqarish liniyasi uchun asosiy uskunalar
Tegishli post: Kichik o'lchamdagi muzlatilgan frantsuz kartoshka ishlab chiqarish liniyasi
Equipment Used in 1000KG/H Automatic Frozen French Fries Production Line
Quyida 800kg/soat dan 2000kg/soatgacha bo'lgan avtomatik muzlatilgan frantsuz kartoshka ishlab chiqarish liniyasining namunasi keltirilgan. Butun chiziqdagi jarayon va jihozlar sizning ehtiyojlaringizga ko'ra moslashtirilishi, qo'shilishi yoki almashtirilishi mumkin. Tashrif buyuring uy ko'proq uchun.
| Yo'q. | Uskunalar | Hajmi ๏ผmm๏ผ |
| 1 | Nishabli konveyerni oziqlantirish | 4000 x 1500 x 1800 mm |
| 2 | Baraban toshini olib tashlash va tozalash mashinasi | 4000 x 1400 x 1800 mm |
| 3 | Lift | 2500 x 800 x 3000 mm |
| 4 | Soch rolikli teri silliqlash mashinasi | 2500 x 780 x 950 mm |
| 5 | Qo'lda vizual tekshirish kamari | 5000 x 700 x 780 mm |
| 6 | Mexanik kesuvchi | 1200x650x1250mm |
| 7 | Ko'taruvchi oziqlantiruvchi | 2500 x 950 x 2000 mm |
| 8 | Pufakchani tozalash mashinasi | 6000x1000x1750mm |
| 9 | Rolikdagi nopoklikni tozalash vositasi | 3000 x 1200 x 950 mm |
| 10 | Vizual tekshirish kamari | 4000 x 7000 x 770 mm |
| 11 | Oqartirish mashinasi | 3500 x 1200 x 2020 mm |
| 12 | SAPP qo'shimcha qurilmasi | 3500 x 1200 mm |
| 13 | Suvsizlantiruvchi tebranish ekrani | 2000 x 1200 x 950 mm |
| 14 | Vibratsiyali drenaj mashinasi | 2000x1200 mm |
| 15 | Fritรถz | 6500 x 1250 x 1800 mm |
| 16 | Sovutish konveyeri | 5000x800x1250mm |
| 17 | Tez muzlatgich | 9500x3500x4500 mm |
| 18 | Avtomatik qadoqlash mashinasi | PL620 |
1. Nishabli konveyerni oziqlantirish
Funktsiya:
Kartoshka xom ashyosini baraban toshini tozalash mashinasiga ko'taring.
Xususiyatlari:
- Baliq suyagi blokli kauchuk konveyer tasmasi, tashish quvvati 3-5 tonna / soat
Materiallar konfiguratsiyasi:
- Quvvat: 1,55 kVt / 380 V / 50 Gts
- Konveyer tasmasi samarali kengligi: 500 mm
- Drayv dvigateli: tishli dvigatel
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan
2. Baraban toshini olib tashlash va tozalash mashinasi
Funktsiya:
Kartoshkadan toshlarni olib tashlang va yuving.
Xususiyatlari:
- Ishlash quvvati 3-5 tonna/soat;
- Tozalash effekti toza suv hajmini va tozalash vaqtini muvofiqlashtirishni talab qiladi;
Materiallar konfiguratsiyasi:
- Quvvat: 2.7kw /380v / 50Hz Transmissiya: 1.5kw, Suv nasosi: 1.1kw
- Dvigatel: o'zgaruvchan chastotali vosita
- Boshqa materiallar: 304 zanglamaydigan po'latdan yasalgan plastinka kesilgan, katlanmฤฑล va payvandlangan
3. Lifting Machine (Lift)
Funktsiya:
Kartoshkani dastlabki tozalashdan so'ng, tozalash uchun rolikli tozalash mashinasiga o'tkazing.
Xususiyatlari:
- Barqaror ishlash, zanglamaydigan po'latdan yasalgan ramka tuzilishi, saqlash va tozalash oson.
Materiallar konfiguratsiyasi:
- Quvvat: 0,75 kVt / 380 v / 50 Gts
- Konveyer lentasining samarali kengligi: 600 mm
- Transmissiya dvigateli: tishli dvigatel
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
4. Tozalash va tozalash mashinasi
Funktsiya:
Kartoshkani yuving va tozalang.
Xususiyatlari:
Spiral deลarj uzluksiz ishlab chiqarishni, import qilingan neylon jun rulosini, bardoshli, zanglamaydigan po'latdan yasalgan ramka tuzilishini amalga oshiradi.
Tozalash va tozalashda yordam berish uchun yuqori qismga yuqori bosimli purkagich o'rnatilgan.
Materiallar konfiguratsiyasi:
- Olchamlari: 2500*780*950mm
- Quvvat: 4,55kw/380v/50Hz
- Jun roliklari soni: 9 ta, jun rolik uzunligi: 2000 mm
- Bo'shatish dvigateli: qurt tishli dvigatel
- Spiral tishlar: zanglamaydigan po'latdan yasalgan plitalarni bรผkme orqali qilingan
- Boshqa materiallar: 304 zanglamaydigan po'lat plitalar kesilgan, katlanmฤฑล va payvandlangan
5. Qo'lda saralash liniyasi
Funktsiya:
Kartoshkani tanlang va yomon qismlarni olib tashlang
Xususiyatlari:
- Material: 304 zanglamaydigan po'lat
- Rolikli konveyer tasmasi
- 6 qo'lda pozitsiya
Materiallar konfiguratsiyasi:
- Quvvat: 0,75 kVt / 380 V / 50 Gts (chastota konvertatsiyasi)
- Konveyer lentasining samarali kengligi: 500 mm
- Transmissiya dvigateli: tishli dvigatel
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
- Boshqa materiallar: 304 zanglamaydigan po'latdan yasalgan plastinka kesilgan, katlanmฤฑล va payvandlangan
6. Chiziqni kesish mashinasi
Funktsiya:
Yuvilgan va tozalangan kartoshkani chiziqlar bilan kesib oling.
Xususiyatlari:
- Tayvandan import qilingan
- Bardoshli pichoqlar
- Barqaror ishlash.
Materiallar konfiguratsiyasi:
- Quvvat: 2,2 kVt / 380 V / 50 Gts
- Chiziqlarga kesib oling: 7 * 7, 8 * 8, 10 * 10
- Ishlab chiqarish: 3000-5000kg / soat
7. Lifting Machine
Funktsiya:
Kartoshkani dastlabki tozalashdan so'ng, tozalash uchun rolikli tozalash mashinasiga o'tkazing.
Xususiyatlari:
- Barqaror ishlash, zanglamaydigan po'latdan yasalgan ramka tuzilishi, saqlash va tozalash oson.
Materiallar konfiguratsiyasi:
- Quvvat: 0,75 kVt / 380 v / 50 Gts
- Konveyer lentasining samarali kengligi: 600 mm
- Transmissiya dvigateli: tishli dvigatel
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
8. Pufakchani tozalash mashinasi
Funktsiya:
Yuzadagi kraxmalni olib tashlash uchun dilimlenmiล kartoshkani yuving
Xususiyatlari:
Kartoshkaning bir-biriga yopishib qolishiga yo'l qo'ymaslik uchun qabariq funksiyasi bilan zanglamaydigan po'latdan yasalgan zanjirli tarmoqli konveyer, bir tomonida tozalash joyi va chiqish joyiga purkagich moslamasi o'rnatilgan.
Materiallar konfiguratsiyasi:
- Umumiy quvvat: 7kw/380v/50Hz
- Etkazish: 1,5 kVt
- Havo nasosi: 4 kVt
- Suv nasosi: 1,5 kVt
- Konveyer lentasining samarali kengligi: 800 mm
- Transmissiya dvigateli: tishli dvigatel
- Konveyer tasmasi: zanglamaydigan po'latdan yasalgan zanjirli tarmoqli
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
9. Rolikdagi nopoklikni tozalash vositasi
Funktsiya:
Yuvilgan frantsuz kartoshkasidan iflosliklarni olib tashlang, singan bo'laklarni va qoldiqlarni va hokazolarni olib tashlang.
Xususiyatlari:
Kesish paytida hosil bo'lgan qoldiqlarni samarali ravishda olib tashlashi mumkin.
Materiallar konfiguratsiyasi:
- Umumiy quvvat: 1,28kw /380v/50Hz
- Etkazish: 0,75 kVt
- Suv nasosi: 0,37 kVt
- Vibratsiyali vosita: 0,16 kVt
- Transmissiya dvigateli: planetar mayatnikli vosita
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
10. Vizual tekshirish kamari
Funktsiya:
Frantsuz kartoshkasini oqartirish mashinasiga tashish uchun.
Xususiyatlari:
Yumshoq ishlash, zanglamaydigan po'latdan yasalgan ramka tuzilishi, oson parvarishlash va tozalash.
Materiallar konfiguratsiyasi:
- Hajmi: 3500 x 600 mm
- Quvvat: 0,75 kVt / 380 v / 50 Gts
- Konveyer tasmasi kengligi: 600 mm,
- Drayv dvigateli: o'zgaruvchan chastotali vosita
- Konveyer tasmasi: zanglamaydigan po'latdan yasalgan tarmoqli
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
11. Oqartirish mashinasi
Funktsiya:
Frantsuz kartoshkasini oqartirish, kraxmalni olib tashlash va rangi himoya qilish uchun 60-95 ยฐ C issiq suvdan foydalaning.
Xususiyatlari:
Bug 'isitish, umumiy ko'tarish funktsiyasi bilan, tozalash, parvarish qilish va tozalash oson.
Materiallar konfiguratsiyasi:
- Quvvat: 2,25 kVt / 380 V / 50 Gts, uzatish: 1,5 kVt, aylanma suv pompasi: 0,75 kVt, ko'tarish usuli: gidravlik ko'tarish
- Konveyer lentasining samarali kengligi: 800 mm
- Konveyer tasmasi: zanglamaydigan po'latdan yasalgan zanjirli kamar
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
12. SAPP qo'shimcha qurilmasi
Funktsiya:
Mahsulotning ta'mi va sifatini ta'minlash uchun qo'shimchalar qo'shing.
Xususiyatlari:
2 ta qo'shimchali tank bilan jihozlangan; Tozalash mashinasiga qo'shing, yashash vaqti 30-80 soniyaga etadi.
Materiallar konfiguratsiyasi:
- Umumiy quvvat: 3,32 kVt
- Etkazib berish quvvati: 0,75 kVt (chastotani boshqarish)
- Ko'pikli quvvat: 2,2 kVt
- Qo'shimcha nasos 0,37 kVt
13. Suvni tozalash mashinasi
Funktsiya:
Oqartirilgandan keyin frantsuz kartoshkasi yuzasidan ortiqcha namlikni olib tashlang va keyingi qovurish vaqtini qisqartiring.
Xususiyatlari:
4 ta salyangoz ventilyatori bilan jihozlangan havo nozullari shamol pichoqlari shaklida bo'lib, frantsuz kartoshkasining namligi qisqa vaqt ichida uchib ketishi yoki bug'lanishi, qovurish paytida yog'ning sakrashini samarali oldini oladi va qovurish vaqtini qisqartiradi.
Materiallar konfiguratsiyasi:
- Transmissiya dvigateli: tishli dvigatel
- Konveyer tasmasi: zanglamaydigan po'latdan yasalgan zanjirli tarmoqli
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
- Konveyer lentasining samarali kengligi: 800 mm
14. Qovurish liniyasi
Funktsiya:
Sovutilgan frantsuz kartoshkasini qovuring.
Xususiyatlari:
Gazni isitish, yog 'saqlash idishi, qo'pol filtrlash, egzoz qopqog'i, frantsuz kartoshkasini qovurish, harorat 0-220 โ sozlanishi, qovurish vaqti o'zgaruvchan chastota tezligini tartibga solish.
Materiallar konfiguratsiyasi:
- Umumiy quvvat: 6,9kw / 380v / 50Hz,
- Konveyer tasmasi samarali kengligi: 1000 mm
- Transmissiya dvigateli: tishli dvigatel
- Konveyer tasmasi: zanglamaydigan po'latdan yasalgan zanjirli plastinka to'rli kamar
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur.
15. Vibratsiyali drenaj mashinasi
Funktsiya:
Mahsulotlarni yuvishdan keyin uzaytirish va qisqartirish va malakasiz qisqa mahsulotlarni olib tashlash. Qisqa chiziqlar alohida paketlanadi. Mahsulotlar tasniflanadi.
Xususiyatlari:
Ushbu uskuna muzlashdan keyin ishlab chiqarilgan qisqa chiziqlarni samarali tarzda olib tashlashi mumkin, bir qatlamli turdagi;
Materiallar konfiguratsiyasi:
- Umumiy quvvat: 0,16 kVt / 380 v / 50 Gts
- Material: 304 zanglamaydigan po'lat
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
16. Havo sovutgichli konveyer
Funktsiya:
Qovurilgan frantsuz kartoshkasini sovutish va sirtdagi ortiqcha yog'ni olib tashlash uchun.
Xususiyatlari:
10 ta salyangoz ventilyatori bilan jihozlangan havo nozullari shamol pichoqlari shaklida bo'lib, frantsuz kartoshkasini qisqa vaqt ichida sovutadi. Kartoshka chiplari uchib ketmasligi uchun tarmoqli kamarning yuqori qismiga to'r qopqog'i qo'shiladi.
Materiallar konfiguratsiyasi:
- Quvvat: 3,75kw/380v/50Hz
- Konveyer lentasining samarali kengligi: 800 mm
- Transmissiya dvigateli: sayyora sarkacli vosita, o'zgaruvchan chastotali tezlikni tartibga solish
- Konveyer tasmasi: zanglamaydigan po'latdan yasalgan zanjirli tarmoqli
- Ramka: 50 * 50 * 2 mm to'rtburchaklar zanglamaydigan po'latdan yasalgan kvadrat quvur
17. Tez muzlatish mashinasi
Funktsiya:
Frantsuz kartoshkalarini tezda muzlatib qo'ying, ularning ta'mini va saqlash oson.
Materiallar konfiguratsiyasi:
- Muzlatish vaqti: 10-80 min (chastotani o'zgartirish)
- Oziqlantirish harorati: โค+15โ
- Bo'shatish markazining harorati: -18 โ dan past
- Sovutgichdagi havo harorati -30 โ dan past bo'lishi kerak.
- Konveyer tasmasi kengligi: 1100 mm
- Konveyer kamarini qisqartiruvchi vosita: 1,5 kVt (chastotani o'zgartirish), sovutgich R22
- Tez muzlatish quvvati talabi: taxminan 125Hp (ish sharoitlari +35 โ/-42 โ)
- O'rnatilgan quvvat: 180 kVt (380 V, 50 Gts)
18. Qadoqlash mashinasi
Funktsiya:
Kartoshkani tortish va qadoqlash.
Materiallar konfiguratsiyasi:
- Qadoqlash materiali: muzlatilgan frantsuz kartoshkasi
- Qadoqlash og'irligi: 1000g, 2000g
- Xalta hajmi: 1000g 26*36cm, 2000g 33*46cm
- Qadoqlash tezligi: 1000g 30-35 sumka/daqiqa, 2000g 20-25 sumka/daqiqa
- Aniqlik: ยฑ2-5g
- Qadoqlash materiallari: har xil issiqlik bilan yopishtiriladigan kompozit plyonkalar uchun javob beradi
- Butun jihozlar to'plamining umumiy quvvati / kuchlanishi: 6KW/220V/380V 50/60HZ
- Havo kompressorining hajmi: taxminan 7,5 kVt + 1 kub gaz idishi
- Tavsiya etilgan moslik: toqqa chiqadigan oziqlantiruvchi + 14 boshli 5 litrli kompyuter kombinatsiyasi o'lchovi + qo'llab-quvvatlash platformasi + 730 qadoqlash uyasi + tayyor mahsulot konveyeri
Muzlatilgan frantsuz kartoshka ishlab chiqarish liniyasi uchun uskunalar ko'rgazmasi
Ilovalar va mahsulotlar
Muzlatilgan kartoshka
Qovurilgan shirin kartoshka kartoshkasi
Qovurilgan kartoshka
Investment & Cost Analysis
This section matters most for serious buyers. Here is what you need to budget.
Equipment Investment
A complete 1000kg/h automatic frozen French fries production line typically ranges between:
USD 350,000 โ 800,000
Price depends on:
- Fryer heating system (gas / thermal oil)
- Freezer type (tunnel IQF / spiral)
- Automation level
- Packaging configuration
- Electrical standard
- Stainless steel grade
Factory Space Requirement
Recommended production area:
800 โ 1500 square meters
Including:
- Raw material receiving and storage
- Processing hall
- Packaging room
- Cold storage
- Utility and maintenance area
Yield & Production Economics
Industrial processing data shows:
1.5 โ 1.7 kg raw potatoes โ 1 kg frozen fries
Losses occur from:
- Peeling and trimming
- Moisture evaporation during frying
- Sorting rejection
- Cutting fines
Average yield: 60โ68%โ
Example Production Cost Estimate
| Component | Approx. Cost per kg |
|---|---|
| Potatoes | $0.40 |
| Oil | $0.10 |
| Utilities | $0.08 |
| Labor | $0.12 |
| Packaging | $0.07 |
| Total Variable Cost | โ~$0.77/kg |
Typical wholesale selling price: โ1.40โ1.40 โ 1.40โ2.50/kg
Gross margin: 40โ50%โ
Net margin after overhead: 15โ25%โ
Nima uchun bizning mashinamizni tanlaysiz
QC tizimi
Bizda qat'iy sifat nazorati tizimi mavjud; xomashyo, ishlab chiqarish, sinov, yetkazib berishdan sotuvdan keyingi xizmatlargacha.
Xom ashyoni xarid qilishni nazorat qilish
- Fabrikamฤฑzda maxsus xarid bo'limi mavjud bo'lib, u xomashyo sotib olishni qat'iy nazorat qiladi. Vintlar, viteslar, po'lat plitalar, qulflar va boshqalar kabi har bir aksessuar juda muhim; ayniqsa, mashinalar uchun eng muhim qism elektr qismidir. Agar elektr jihozi buzilgan bo'lsa, butun mashina ishlamay qolishi kerak, shuning uchun yaxshi elektr jihozini tanlash juda muhimdir.
- Bizda a bir yil kafolat va ko'plab mashinalarni turli mamlakatlarga eksport qildi. Hozirgacha mijozlarga javob berish muammosi yo'q.
Ishlab chiqarish nazorati
- Zavodimizdagi ishchilarning barchasi tajribali ustalar bo'lib, ular mashinaning har bir qismining tuzilishini yaxshiroq tushunishadi.
- Professional payvandlash texnologiyasi.
- Professional mahsulot sifati inspektori vaqti-vaqti bilan ishning borishi va ish natijalarini tekshirish uchun ishchi mashinasiga tashrif buyuradi. Bundan tashqari, ular mahsulotni tekshiradilar, ishlov berish, payvandlash va qoplama jarayonlarini tekshirish natijalarini yozib, ishchining mustaqil ravishda nima nazorat qilishini aniqlaydilar. Natija talablarga javob beradimi yoki yo'qmi, u malakali deb topilmaguncha saqlanmaydi.
Yuk tashishdan oldin tekshirish
Yuk tashishdan oldin biz disk raskadrovka qilamiz frantsuz kartoshka liniyasi va ularni sinab ko'ring va siz uchun video tayyorlang. Agar malakasiz muammo bo'lsa, biz siz uchun yangi mashina ishlab chiqaramiz va samimiy uzr sifatida mashinani keyingi sotib olishda sizga 5% chegirma beramiz.
Paket tizimi
- Mashinalar qadoqlashdan oldin plastik plyonkaga o'raladi, bu dengizda namlikning oldini olishdir.
- Keyin mashinalar fumigatsiyasiz yog'och qutiga joylashtiriladi, agar kerak bo'lsa, metall sim bilan qoplangan.
Saqlash tizimi
Qimmatli qog'ozlarni saqlash uchun bizda maxsus ombor mavjud bo'lib, mijozlar buyurtma berganidan keyin eng qisqa vaqt ichida tovarlarni jo'natishlari uchun qulaydir.
Sotishdan keyingi xizmat ko'rsatish tizimi
- Kompaniyamizda sotib olingan barcha mahsulotlar bir yil davomida yaxshi ta'mirlanishi kafolatlanadi. Mashinaning o'zi va sifati tufayli yuzaga keladigan nosozliklar ishlab chiqaruvchimiz uchun javobgar bo'ladi. Operatsion xatolar, texnogen muammolar va hokazolar natijasida yuzaga keladigan boshqa nosozliklar mijozning o'zi uchun javobgar bo'ladi.
- Mashinalardan yaxshiroq foydalanishingizga yordam berish uchun sizga operatsiya videosi va yo'riqnomasi yuboriladi.
- Foydalanishda har qanday muammo yuzaga kelsa, professional maslahat taklif etiladi. Bundan tashqari, kompaniyamiz umr bo'yi texnik yordam va armatura bilan ta'minlaydi. Sotishdan keyingi xizmat vaqt bilan cheklanmaydi va biz sizning muammolaringizni o'z vaqtida hal qilamiz. Mahsulotlarimizdan foydalanishda ba'zi muammolarga duch kelsangiz, istalgan vaqtda biz bilan bog'lanishga xush kelibsiz.
Case Study: 1000kg/h Line in Sweden
One of our European clients invested in a 1000kg/h automatic frozen French fries plant to supply regional supermarket chains.
Project Details
- Location:โ Sweden
- Raw material:โ Contracted local potato farms
- Fry size:โ 8ร8mm straight cut
- Heating:โ Gas continuous fryer
- Freezing:โ Tunnel IQF freezer
- Packaging:โ 1kg and 2.5kg retail bags
Challenges
Strict EU hygiene regulations required precise oil control and consistent fry color. We optimized the SAPP additive system and fryer temperature curve to meet retail standards.
Results
- Stable production achieved within 3 weeks of commissioning
- Yield optimized to 63โ67%
- First-year distribution contract secured with regional food supplier
This project demonstrates how a 1000kg/h line can operate successfully in high-regulation European markets.
Semi-Automatic vs Fully Automatic Comparison
| Factor | 300kg/h Semi-Auto | 1000kg/h Auto |
|---|---|---|
| Labor per shift | 10โ12 workers | 7โ8 workers |
| Automation | Partial | Continuous |
| Daily output | 2โ3 tons | 16โ20 tons |
| Investment | Lower | MediumโHigh |
| Best for | Local supply | Supermarket / Export |
Tez-tez so'raladigan savollar
Typically 7โ8 operators per shift. One worker can manage multiple stations due to automation.
Average industrial yield is 60โ68%, depending on raw material quality and cutting efficiency.
Typically 30โ60 days depending on site readiness, electrical setup, and local regulations.
CE certification is standard. Additional certifications can be arranged based on destination country requirements.
Yes, with minor adjustment to cutting blades and frying temperature profile.
For 1000kg/h scale, tunnel IQF freezer is recommended for consistent throughput and uniform freezing.
100โ150kg per hour of palm oil or equivalent, with continuous filtration extending oil life.
Our Experience
We have delivered automatic frozen French fries production lines to: Sweden, Netherlands, Poland, Russia, Uzbekistan, Malaysia, Philippines, Canada, India, and other markets. Each project is engineered according to local electrical standards, factory layout, and target product specifications.
