What Is Blanching Fries?
In the process of frozen French fries processing, blanching fries is an important process, which is to heat the potatoes fries in boiling water or steam for a period of time.
What Are The Benefits Of Blanching Fries?
1. Remove excess starch
The blanching process can first help remove excess starch on the surface of potatoes through the action of hot water, which helps prevent the fries from sticking to each other during the subsequent frying process.
2. Inactivate enzymes and remove sugar
The blanching process can kill enzymes in potatoes and prevent the action of the fries’ own enzymes before frying, which causes changes in sugar content, thereby maintaining the flavor and color of the fries.
3. Improve the organizational structure of fries
Through blanching, some starch gelatinization can improve the organizational structure of fries, making the fries have better firmness and taste after frying.
4. Reduce the formation of acrylamide
The blanching process can reduce the formation of acrylamide during frying by reducing the content of reducing sugars and amino acid asparagine in fries, which is a substance that may be harmful to health.
5. Extend the storage life
The blanched fries are less likely to turn black during storage, which helps to maintain their appearance and quality.
Blanching Temperature Of French Fries
The temperature for blanching French fries is usually between 85℃ and 95℃. Higher temperatures can destroy enzyme activity more quickly, but may also cause the French fries to become overly soft.
Blanching Time Of French Fries
The blanching time of French fries is usually between 30 seconds and 2 minutes, depending on the thickness of the fries and the temperature.
Blanching for too long may cause the texture of the French fries to be too soft, which will affect the flavor, color, vitamins and minerals, and increase production costs.
Blanching for too short a time may not completely inactivate the enzymes, resulting in color and taste problems.
Types of French Fries Blanching Machine
We have two types of French fries blanching equipment for choice:
1. Basket type French fries blanching machine ( batch type potato blanching machine)
2. continuous French fries blanching machine
The capacity of blanching machine is from 50kg to 3000kg per hour. And we can supply the customized blanching machine according to your actual needs.
1. Basket Type French Fries Blanching Machine
The basket French fries blanching machine is a manual discharging blanching machine with batch working. It is used for blanching the potato chips, French fries, beans, vegetables and fruits, etc.
It is suitable for the small production of French fries and potato chips.With low investment cost.
The heating method can be selected: electric heating or gas heating.
Customized capacity models are available for your needs.
Equipped with automatic thermostat, the blanching temperature is 80℃-100℃. The temperature can be set from normal temperature to 100°C.
The blanching time is about 1-2 minutes.
Additives can be added during the blanching process.
It is equipped with universal wheels for easy transportation.
It is made of 304 stainless steel.
2. Continuous French Fries Blanching Machine
The continuous French fries blanching machine is used in the fully automatic French fry production line or potato chips production line to blanch the fries or potato chips continuously. The purpose is to inhibit the activity of enzymes to retain the natural color, prevent French fries from changing color and keep the natural taste of French fries
Steam, electricity and gas heating can be used.
Stainless steel mesh belt is used to convey materials to achieve continuous operation.
Steam, electricity and gas heating can be used.
The blanching time is set by variable frequency speed regulation to adjust the conveying speed. The conveyor belt motor is variable frequency speed regulation, and the speed can be adjusted. It usually takes 90 seconds from feeding to discharging.